Popanga ketulo yachitsulo chosapanga dzimbiri, kugwiritsa ntchito mphete yeniyeni yomatira pa mbale yotenthetsera musanapirire (卷 边) ndi gawo lofunikira lomwe limakhudza mwachindunji kusindikiza komanso moyo wautali wazinthu. Pali njira ziwiri zodziwika bwino: gluing pamanja (wothandizira amapota mbale ndi dzanja) ndi makina opangira zomatira. Pansipa pali -ndi{3}}kuyerekeza kwa mbali za kukonzekera ndi kusonkhanitsa zofunika, kuyang'ana kwambiri ndondomeko yokhazikitsira makina.
1. Pre-Kukonzekera & Kuyesa
| Manual Gluing | Makina opangira Glue Dispenser |
|---|---|
| Kukonzekera pang'ono - wogwiritsa ntchito amangofunika botolo la glue kapena burashi, ndi ntchito yoyera. | Kukonzekera molimbika kumafunika - kuphatikiza makina a 搬运 (zoyendera) ndi macheke a msonkhano. |
| Palibe njira zapadera zodzitetezera. | Mayendedwe - Makinawa amayenera kuyendetsedwa ndi njira zodzitchinjiriza, kupewa kupendekeka mopitilira muyeso kuti muteteze guluu wamkati kapena kuwonongeka kwazinthu. |
| Palibe msonkhano wofunikira. | Kusankha kwatsamba - Sankhani tebulo lokhazikika, lokhazikika, lonjenjemera{{0}lopanda mpweya, lokhala ndi mpweya wabwino komanso milingo yocheperako yamafuta/yochokera mumlengalenga. |
| Kuyezetsa kumachitika poyang'ana zowoneka ndi guluu pachidutswa choyamba. | Kuyanjanitsa kwa mzere - Mukayika mafelemu angapo amakina, onetsetsani kuti magawo onse alumikizidwa molunjika kuti asunge njira ya guluu. |
| Palibe mpweya wofunikira. | Pneumatic connection - Lumikizani mapaipi a mpweya motsatana ndi mitundu-yomwe ili ndi zilembo (onani chithunzi m'buku lamanja). Kulumikizana kolondola kumatalikitsa moyo wamakina ndikuwonetsetsa kutulutsa kwa glue kosasintha. |
Kuzindikira Kwambiri kwa Ogula:
Makina opangira makina amafunikira kuti akhazikitse ndalama zambiri zoyambira (malo, mtundu wa mpweya, kulumikizika), koma akaikidwa, amachotsa kutopa kwa oyendetsa ndikukwaniritsa kulondola kwa ±0.1mm, koyenera kupanga{1}}voliyumu yambiri.
2. Msonkhano wa Zida - Yang'anani pa Automatic Dispenser
Pamanja gluing
Palibe msonkhano - ingotenga chogwiritsira ntchito glue kapena burashi. Wogwiritsa ntchito amatembenuza mbale yotenthetsera ndi dzanja kwinaku akuyika guluu mozungulira. Mulingo wa luso umakhudza kufanana.
Makina opangira zomatira zomatira (masitepe 4 ovuta)
Kugwira chipangizocho - Gwiritsani ntchito zotchingira zodzitchinjiriza ndikupewa kupendekeka kupitirira madigiri 15 poyenda.
Malo ogwirira ntchito & chilengedwe - Iyenera kukhala yolimba, yosasunthika-popanda kunjenjemera yokhala ndi-polowera mpweya wabwino komanso mpweya wochepa wa VOC/mafuta. Pewani kuyika pafupi ndi penti yopopera kapena mafuta-zida zopangira nkhungu.
Kuyanjanitsa mafelemu - Pamakina-masiteshoni angapo, mafelemu onse amakina ayenera kuikidwa molunjika. Gwiritsani ntchito laser kapena m'mphepete mowongoka kuti mutsimikizire. Kusalinganika bwino kumapangitsa mphete za guluu zosafanana.
Pneumatic connection – Lumikizani mizere ya mpweya motsatira mtundu-ma malembo a ma code pa madoko a mpweya (ofiira polowetsa, buluu kuti atuluke, achikasu pakuwongolera kuthamanga - onani chithunzi cha makina anu). Kulumikizana kolakwika kumabweretsa kuyenderera kwa guluu wapakatikati kapena kuipitsidwa mmbuyo.
Kukanika kwa Assembly:
Buku: ⭐ (aliyense atha kuyamba mphindi imodzi)
Zodziwikiratu: ⭐⭐⭐⭐ (zimafunika katswiri wophunzitsidwa, pafupifupi maola 2-4 kuti akhazikitse koyamba)
3. Kuyerekeza kwa Ntchito
| Factor | Manual Gluing | Makina opangira Glue Dispenser |
|---|---|---|
| Maluso oyendetsa | Mzere wofanana wozungulira umadalira kuthamanga kwa dzanja ndi kukakamiza kwa glue | Otsika - makina amawongolera kuzungulira ndikumata kuchuluka |
| Nthawi yozungulira (chidutswa chilichonse) | 8-12 masekondi | 3-5 masekondi |
| Kusasinthika kwa glue | ± 20% kusintha | ± 3% kusintha |
| Kutopa | Pamwamba - pambuyo pa maola 2, khalidwe limatsika | Palibe - makina amayenda mosalekeza |
| Kusamalira | Tsukani nozzle/burashi tsiku lililonse | Kuyeretsa singano yoperekera, fufuzani kugwirizana kwa pneumatic sabata iliyonse; kuyeza pamwezi kwa liwiro lozungulira |
4. Kodi Muyenera Kusankha Iti?
Sankhani gluing pamanja ngati:
- Zomwe mumatulutsa tsiku lililonse ndizosakwana mayunitsi 300.
- Muli ndi ogwiritsa ntchito aluso kwambiri.
- Mulibe mpweya waukhondo, wouma wouma womwe ukupezeka.
- Bajeti yopangira zokha ili pansi $2,000.
Sankhani chogawira chodziwikiratu ngati:
- Zotulutsa tsiku lililonse zimaposa mayunitsi 800.
- Muli kale ndi mpweya wodalirika (wokhala ndi zowongolera zosefera) patsamba.
- Mumafunikira m'lifupi mwa mphete ya guluu (monga 3mm ±0.3mm) kuti mupeze zogulitsa zapamwamba-zomaliza.
- Mukukonza zophatikizira siteshoniyo kuti ikhale yocheperako-mzera wolumikizira wokha.
Mapeto
Ngakhale kumatira pamanja kumakhalabe kochepera-polowera kolowera,zopangira zomatira zomatiraabwezereni ndalama zawo m'miyezi 3-6 kwa opanga ma ketulo apakati kapena akulu pochepetsa kukonzanso, kusunga zomatira, ndikusunga zosindikizira zofanana. Njira zina zokonzekera (zosamalira zamayendedwe, malo okhazikika, kuwongolera mafelemu, mitundu{{3}zolumikizana ndi ma pneumatic) ndi imodzi-zovuta zomwe zimapangitsa kuti pakhale vuto kwa miyezi{5}yaulere.