Chidule Chachidule cha Mfundo Zazikulu: Chifukwa Chiyani -Frequency Induction Brazing Ndi Yodalirika?
Tisanakambirane kusankha kachitidwe ka ntchito, tiyeni tikambirane mwachidule mfundo yogwira ntchito ya brazing.
Brazing ndi njira yomwe imagwiritsa ntchito solder yosungunuka (electrode kapena waya) kuti igwirizane ndi zida ziwiri kapena zingapo zapansi mu unit imodzi pansi pa kutentha kwakukulu kapena kuthamanga kwambiri. -Zipangizo zowotcherera pafupipafupi zimagwiritsa ntchito kutentha komwe kumabwera chifukwa cha-kawirikawiri kutenthetsa malo owotchera.
Chitsanzo: Mumphika wachitsulo chosapanga dzimbiri, mbale ya aluminiyamu kapena chinthu chotenthetsera cha aluminiyamu chogawa kutentha chimamangika ku thupi la mphika mu sitepe imodzi. Pansi pa kukakamizidwa, kutentha kwa induction kumakwaniritsa kulumikizana kolimba, kosindikizidwa.
Njirayi imakhala ndi kutentha kwachangu, kutentha pang'ono-kutentha pang'ono, komanso kukwanira kupanga zinthu zambiri, zomwe zimapangitsa kukhala chisankho chabwino kwambiri kwamakampani opanga zida zapanyumba.
Kuyerekeza Table: 2-Station vs 3-Station vs 4-Station vs 6-Station
High-Kuyerekeza Kwamakina Opangira Makina Opangira Makina
| Factor Factor | ⚙️ 2-Station | 🔧 3-Station | 🏭 4-Station | 🚀 6-Station |
|---|---|---|---|---|
| Kuchita Bwino Kwambiri | Zochepa (~ 1-2 pcs/mphindi) |
Wapakati (~3 ma PC/mphindi, 20s/pc) |
Yapakati-Yokwera (30% -50% apamwamba kuposa 3-station) |
Wapamwamba (2-4 ma PC / mphindi, wogwiritsa ntchito m'modzi) |
| Mayendedwe Omwe Amachitika | Brazing → Kutsegula/Kutsitsa | Katundu → Braze → Kuzizira | Preheat → Braze → Gwirani → Kwezani / Tsitsani | Kutenthetsa → Kutentha → Gwirani → Kuzizira → Kuzizira → Kwezani/Kutsitsa |
| Kukhazikika Kwabwino | Zabwino (Osagwira, chiopsezo cha deformation) |
Zabwino (Zoyenera pazofunikira) |
Zabwino (Kugwira kumachepetsa nkhawa) |
Zabwino kwambiri (Gwirani + kuzizira kawiri, kupsinjika kochepa) |
| Kusintha Features | Mphamvu imodzi yokha, yosavuta | Mphamvu imodzi yokha, yosinthika | Standard single power supply, compact | Zofunika: 70KW magetsi apawiri, kusinthitsa-paoto, kulekanitsa kutentha koyambirira/kutentha |
| Ntchito | 1 wogwiritsa ntchito, wosavuta | 1 wogwiritsa ntchito, wosinthasintha | 1 wogwiritsa ntchito, ena akuyenda | 1 wogwiritsa ntchito, malo osasunthika, kuchulukira kochepa kwa ntchito |
| Die Change Ease | Zosavuta, zachangu | Zosavuta | Zochepa, zimafuna kusintha | PLC + touch screen, sinthani kufa mwachangu |
| 24/7 Ntchito Yopitilira | Osayenerera | Zotheka pang'ono | Inde | Zapangidwira kupanga misa, kukhazikika kwakukulu |
Upangiri Wosankha Mwachangu kwa Makasitomala
Gwiritsani ntchito kalozera wosavuta pansipa patebulo lofananizira kuti muthandizire makasitomala kupanga chisankho mwachangu:
| Chofunikira Kwambiri kwa Makasitomala | Analimbikitsa Station | Chifukwa chiyani? (Chiganizo chimodzi) |
|---|---|---|
| Kungoyambira, bajeti yolimba | 2-Station | Chotchinga chotsika kwambiri - yambitsani, kenako sinthani pambuyo pake. |
| Mtengo wandalama, makulidwe apakatikati | 3-Station | Masekondi 20 pa chidutswa chilichonse - chogwira ntchito mokwanira komanso chotsika mtengo. Njira-yosankhira mafakitale ang'onoang'ono ambiri. |
| Zinthu zabwino, makulidwe akulu akulu | 4-Station | Imawonjezera siteshoni ya "pressure hold" - kusinthika pang'ono, mtundu wokhazikika. |
| Kupanga kwakukulu, kuchita bwino kwambiri & kutsika mtengo kwamagetsi | 6-Station | Chisankho chomaliza. Mtengo wokwera, koma -oyendetsa galimoto imodzi, -kusintha magetsi kumapulumutsa magetsi, ndipo 24/7 kutheka kumatanthauza mtengo wotsikitsitsa-nthawi yayitali. Imalipira yokha m'miyezi 6-12. |
| Kusakanikirana kwakukulu-, kusintha kwa kufa pafupipafupi | 6-Station | PLC + touch screen control imapereka kusintha kwachangu kwambiri - koyenera pamizere yamitundu yosiyanasiyana. |
Mwachidule: Osati "Zabwino" - "Zoyenera Kwambiri"
2-Station: Chosankha cholowera, choyenera kupanga zoyeserera
3-Station: Mtengo wabwino kwambiri wandalama, woyenera magulu apakati
4-Station: Malo okoma pakati pa khalidwe ndi luso
6-Station: Njira yabwino kwambiri yopangira zinthu zazikulu
Upangiri-mmodzi wa chiganizo: Ngati zomwe mumatulutsa pamwezi ndizochepera 5,000 zidutswa, makina a 3-station ndi okwanira. Ngati idutsa zidutswa za 20,000 pamwezi, pitani mwachindunji ku makina a 6-station - ndalama zosungira magetsi ndi zowonjezera zowonjezera zidzaphimba kusiyana kwa mtengo mkati mwa theka la chaka.
